How manufacturing companies strategically plan investments and reduce financial requirements

Why this topic is crucial:
In manufacturing companies, fixed assets often account for over 50% of total capital.
Every investment decision influences cost structure, capacity and liquidity over many years – and thus directly affects competitiveness.
This guide shows you how to manage your fixed assets strategically, transparently and affordably – from defining your goals to financing.

The blog is available in both a fold-out and a full view. Enjoy reading!

Investments have a long-term effect. Without clear objectives, they often lead to:

  • Inefficient capital commitment
  • Incorrect capacity decisions
  • Increased funding pressure

An investment strategy can assist you in this regard:

  • Planning capacities and technologies in a timely manner
  • Make efficient use of financial resources
  • Minimising risks such as obsolescence or bad investments

Practical tip:
Derive your investment strategy consistently from your corporate and production strategy.

Guiding questions:

  • What capacities are needed and when?
  • Which technologies are future-proof in the long term?
  • What is the realistic financial scope available?

  1. Statutory investments required by law
    Examples: Environmental regulations, occupational safety
    → highest priority
    → Risk: penalties, production downtime
  2. Maintenance investments
    Examples: Replacement of defective machines
    → also top priority
    → Risk: unplanned downtime, high repair costs
  3. Improvement investments
    Examples: Increased efficiency, new technologies
    → medium priority
    → Risk: competitive disadvantages
  4. Expansion investments
    Examples: capacity expansion, new factory buildings
    → strategic, but secondary
    → Risk: missed growth opportunities

Prioritisation checklist:

  • Legal requirements checked?
  • Maintenance backlogs identified?
  • Efficiency potential analysed (costs, quality, time)?
  • Expansion requirements aligned with sales strategy?

Effective investment management is based on a few clear principles:

  • Linking maintenance investments and repair costs
  • Use of historical data as a basis for budgeting
  • Consideration of realistic price developments
  • Use of key figures such as payback period or NPV
  • Benchmarking between locations

Multi-year projects (e.g. new factory buildings):

  • Budgeting in realistic annual instalments
  • Regular monitoring of progress and cash outflow

Foreign currency investments:

  • Exchange rates can change budgets by 10–20%
  • Hedging, e.g. via natural hedges or forward contracts

Lease

  • Advantage: low initial investment
  • Disadvantage: higher overall costs, IFRS accounting required in some cases

Sale-and-Lease-Back

  • Advantage: Release of capital, balance sheet relief
  • Disadvantage: IFRS requires accounting

Pay-per-use models

  • Advantage: Costs based on actual usage
  • Disadvantage: Dependence on the provider, higher costs

Important:
These models usually increase overall costs, but enable faster growth due to lower liquidity requirements.

  1. Overly optimistic price assumptions in the budget
    Problem: Overly optimistic price assumptions lead to budget overruns and, in the worst case, to ad hoc financing with high costs.
    Solution: Use historical data and plan for a reserve that is not directly allocated.
  2. Overly cautious price assumptions in the budget
    Problem: Overly cautious price assumptions lead to unused funds and, in the worst case, higher prices.
    Solution: Use historical data and plan for a reserve that is not directly allocated.
  3. Short-term cost-cutting measures at the expense of the future
    Problem: Maintenance or improvements is postponed to preserve liquidity – later on, there is a risk of expensive emergency repairs or a loss of competitiveness.
    Solution: Clear prioritisation based on KPIs such as payback or NPV.
  4. Overinvestment
    Problem: When there are multiple locations, several locations often want the same or similar investments.
    Solution: Derive a clear location strategy from the overall strategy – take risk aspects such as failures into account.
  5. Lack of risk hedging for foreign currency investments
    Problem: Exchange rate fluctuations can make projects considerably more expensive. Changes of 10-20% are entirely possible.
    Solution: Use natural hedging or, if this is not possible, derivative financial instruments.

  • Investment grants (e.g. KfW, regional programmes)
  • Special tax depreciation allowances
  • Subsidies for energy efficiency and sustainability

Checklist:

  • Have you researched subsidies?
  • Tax advisor involved?
  • Energy efficiency potential assessed?

Modern tools enable:

  • Real-time monitoring of budgets
  • Simulation of ‘what-if’ scenarios
  • Data-based prioritisation of investments

Practical tip:
Start with pilot projects or trial versions – digitalisation does not have to be complex. Develop a digitalisation/AI strategy.

A clear investment strategy:

  • Reduces capital requirements and financing pressure
  • Increases transparency and controllability
  • Strengthens your company’s resilience to crises

The most important levers:

  • Prioritise investments by type and urgency.
  • Monitor the status regularly (e.g. monthly investment controlling).
  • Take advantage of subsidies, tax benefits and digital tools.

👉 Act now

Contact us for a free initial consultation.

Would you like to professionalise your investment planning?
CoFit Consulting GmbH supports you from analysis to implementation.

Full article:

1. No success without a goal – why investments need a clear strategy

Investments have a long-term effect. Without clear objectives, they often lead to:

  • Inefficient capital commitment
  • Incorrect capacity decisions
  • Increased funding pressure

An investment strategy can assist you in this regard:

  • Planning capacities and technologies in a timely manner
  • Make efficient use of financial resources
  • Minimising risks such as obsolescence or bad investments

Practical tip:
Derive your investment strategy consistently from your corporate and production strategy.

Guiding questions:

  • What capacities are needed and when?
  • Which technologies are future-proof in the long term?
  • What is the realistic financial scope available?


2. Prioritise investments correctly – these 4 categories have proven themselves

Statutory investments required by law
Examples: Environmental regulations, occupational safety
→ highest priority
→ Risk: penalties, production downtime

Maintenance investments
Examples: Replacement of defective machines
→ also top priority
→ Risk: unplanned downtime, high repair costs

Improvement investments
Examples: Increased efficiency, new technologies
→ medium priority
→ Risk: competitive disadvantages

Expansion investments
Examples: capacity expansion, new factory buildings
→ strategic, but secondary
→ Risk: missed growth opportunities

Prioritisation checklist:

  • Legal requirements checked?
  • Maintenance backlogs identified?
  • Efficiency potential analysed (costs, quality, time)?
  • Expansion requirements aligned with sales strategy?


3. Creating transparency – managing investments professionally

Effective investment management is based on a few clear principles:

  • Linking maintenance investments and repair costs
  • Use of historical data as a basis for budgeting
  • Consideration of realistic price developments
  • Use of key figures such as payback period or NPV
  • Benchmarking between locations

Multi-year projects (e.g. new factory buildings):

  • Budgeting in realistic annual instalments
  • Regular monitoring of progress and cash outflow

Foreign currency investments:

  • Exchange rates can change budgets by 10–20%
  • Hedging, e.g. via natural hedges or forward contracts


4. Preserve liquidity – these models reduce financial requirements

Lease

  • Advantage: low initial investment
  • Disadvantage: higher overall costs, IFRS accounting required in some cases

Sale-and-Lease-Back

  • Advantage: Release of capital, balance sheet relief
  • Disadvantage: balance sheet recognition required in IFRS accounting

Pay-per-use models

  • Advantage: Costs based on actual usage
  • Disadvantage: Dependence on the provider, higher costs

Important:
These models usually increase overall costs, but enable faster growth due to lower liquidity requirements.



5. Common mistakes in investment planning – and how to avoid them

  1. Overly optimistic price assumptions in the budget
    Problem: Overly optimistic price assumptions lead to budget overruns and, in the worst case, to ad hoc financing with high costs.
    Solution: Use historical data and plan for a reserve that is not directly allocated.
  2. Overly cautious price assumptions in the budget
    Problem: Overly cautious price assumptions lead to unused funds and, in the worst case, higher prices.
    Solution: Use historical data and plan for a reserve that is not directly allocated.
  3. Short-term cost-cutting measures at the expense of the future
    Problem: Maintenance or improvements is postponed to preserve liquidity – later on, there is a risk of expensive emergency repairs or a loss of competitiveness.
    Solution: Clear prioritisation based on KPIs such as payback or NPV.
  4. Overinvestment
    Problem: When there are multiple locations, several locations often want the same or similar investments.
    Solution: Derive a clear location strategy from the overall strategy – take risk aspects such as failures into account.
  5. Lack of risk hedging for foreign currency investments
    Problem: Exchange rate fluctuations can make projects considerably more expensive. Changes of 10-20% are entirely possible.
    Solution: Use natural hedging or, if this is not possible, derivative financial instruments.


6. Subsidies & taxes – How to save money

  • Investment grants (e.g. KfW, regional programmes)
  • Special tax depreciation allowances
  • Subsidies for energy efficiency and sustainability

Checklist:

  • Have you researched subsidies?
  • Tax advisor involved?
  • Energy efficiency potential assessed?

7. Digitalisation in investment management

Modern tools enable:

  • Real-time monitoring of budgets
  • Simulation of ‘what-if’ scenarios
  • Data-based prioritisation of investments

Practical tip:
Start with pilot projects or trial versions – digitalisation does not have to be complex. Develop a digitalisation/AI strategy.



8. Conclusion – how to optimise your fixed assets sustainably

A clear investment strategy:

  • Reduces capital requirements and financing pressure
  • Increases transparency and controllability
  • Strengthens your company’s resilience to crises

The most important levers:

  • Prioritise investments by type and urgency.
  • Monitor the status regularly (e.g. monthly investment controlling).
  • Take advantage of subsidies, tax benefits and digital tools.
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